Developing and producing high-quality rattan furniture takes extensive time and resources. The material needs to be woven so that it produces durable, long-lasting furniture for the customer. So, what exactly is rattan? To put it simply, consider that most of the furniture you assumed was made of bamboo. In truth, if it's bent into a curve, it's rattan. Even if it isn't bent, it is most likely rattan! And if it's rattan, it's most likely from Indonesia, which accounts for over 80% of the world's raw rattan goods. However, what is the processes for developing rattan material? What do we require to produce high-quality rattan for you? Follow through for more information on developing rattan material.
Below is a guide on how you can develop rattan furniture; follow through and learn what processes you require to develop rattan. The guide will feature information such as harvesting rattan material and the quality control processes, and producing the final product for the customer.
Above are some of the steps required to produce and develop rattan material; the process begins with first finding and harvesting the rattan cane, which needs to be cured and hardened, making it suitable to produce furniture. It also needs to be refined to make sure it is visually appealing for consumers who will buy it.
Harvesting the rattan material
The initial step in the developing process of rattan furniture is harvesting the material. This development step is quite labour intensive and often involves a team of villages to carry out the process. Due to the intensive labour involved, local farmers help out by taking turns harvesting their gardens. It is quite a visually appealing sight to watch these farmers Refine the rattan material by cutting away the thorny outer layers. Harvesting may also require these members to climb trees and cut down the rattan material using specialised tools. This stage of development requires quite a lot of skill, first by cutting the rattan material away and then removing the outer layer, then finally coring out the rattan cane.
After harvesting the rattan material has been completed, he needs to be prepared before it can be weaved into furniture or any other craft involving rattan. To begin the refinement process, we need to wash the Rattan material, which is done in a river to clear any residue before further refinement. This material may often have a layer of silica that forms an outer shell. That additional layer is also stripped away in the initial refinement process.
Above is an image of the rattan material being harvested, Ready to be cured, then processed into the final product ready for the customer. As you can see in the image above, these people are working together to harvest the rattan material And get it ready to process into furniture. To make the process easier and prevent any nasty splinters, these people wear protective gear such as safety gloves to protect their fingers.
We at Rattan City look at this form of health and safety when we find the best furniture for you; we want to make sure that everyone who helps our team produce the best furniture has all the requirements to enjoy a safe and equal working environment.
Curing and drying the rattan material
After harvesting the rattan from the garden, it must be processed before being utilised in weaving, furniture manufacturing, or other rattan-based activity. The first step is to wash the rattan in the river to remove any stains and clean it, removing the coating of silica that tends to coat the core rattan.
The cleaned raw rattan is carried into what seems to be a wood-framed tent with a floor approximately a foot from the ground. Many "bushels" of raw rattan are stacked on top of one another until the wooden frame is filled. The frame is then covered with tarpaulin and anchored to the ground using stone weights. The rattan is then cured by smoking it in sulphur fumes, which changes its colour from pale green to the yellow that most people are familiar with. The sulphur is burned and placed beneath the tent to begin the smoking process. This curing and smoking procedure normally takes approximately a day to finish.
After curing, the rattan must be dried to eliminate excess moisture and make the product usable. The drying process is done outside in the intense tropical heat and may take two or three days.
The rattan is ready to use after it has dried. It can then be processed further to produce peel for weaving or core goods that are flexible and used for binding and craft materials. Around 60% of the rattan is utilised in the furniture industry, mostly in Java, although locals use some to make crafts.
Producing the final product
We now arrive at the stage where we build your amazing furniture from the high-quality materials produced. The cured Rattan material is sent to manufacturing locations where a team of highly skilled craftspeople begin creating the furniture. Their experience in weaving allows for high-quality handmade furniture to be produced without any issues.
The Rattan material is also painted in shaded stains and finished to get variety. The process of stylising the furniture also allows you to have more options available when you purchase your furniture. In our online store at rattancity.co.uk, you can get high-quality furniture for less. Visit our sale page to bag yourself a discount today.
Conclusion
Thank you for taking time out to read our blog on the development process of Rattan furniture; we hope the content has answered your question and has given you a better idea of how your furniture is produced; if you need more information, then have a look at out another blog on a Guide to buying Rattan furniture, where we give you a rundown on what you need to know when buying Rattan furniture.
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